Suspended Hopper

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A suspended hopper (or hanging scale hopper) is a type of weighing system commonly used in batching, blending, and dispensing operations where materials are weighed before being discharged. Unlike platform scales where the hopper rests on the load cells, a suspended hopper is hung from above using rods or cables, with the load cells installed in tension between the fixed support structure and the hopper’s suspension points. This configuration is particularly effective for systems requiring high accuracy, especially in dusty or wet environments, because it allows the load cells to be positioned away from the direct material flow and facilitates easier cleaning underneath the hopper. The material is fed into the top, weighed, and then discharged through a gate at the bottom. The total weight measured includes the tare weight of the hopper and the gross weight of the material. The most commonly used type is the S-Beam Load Cell (or S-Type) because its design is inherently suitable for sensing tension forces (the weight of the suspended hopper pulling down). Typically, three or four S-Beam load cells are connected to the hopper, ensuring the weight is distributed and measured accurately, compensating for eccentric loading. An Electronic Weighing Controller/Indicator is used to process the millivolt signals from the multiple load cells. This device sums the signals, converts the total into a stable weight reading, applies the necessary calibration and tare subtraction (to account for the hopper’s weight), and provides control outputs (often via a PLC) for automated functions like starting and stopping the feed system based on the target batch weight.

 

Related Products

AST-221

S Type Load Cell

AST-221 S

S Type Load Cell

AST-231

S Type Load Cell

ASB-331

Single Ended Shear Beam Load Cell

ASB-331 SS

Single Ended Shear Beam Load Cell

ASP-621

S Type Load Cell

LC-60K

Weighing Instruments

DLT-5

Weighing Instruments

ADS-721

Double Ended Shear Beam Load Cell

ADS-731

Double Ended Shear Beam Load Cell

LC-50K

Weighing Instruments

APT-961

Pan Cake Load Cell

FAQs

frequently asked questions

01. What is a suspended hopper weighing system used for in industry?

It measures and controls the weight of materials during batching, blending, or dispensing operations.

02. Which ADI load cells are suitable for suspended hopper applications?

S type and S-Beam load cells such as AST-221 and ASS-231 are commonly used for hopper weighing applications.

03. Is suspended hopper weighing used in both industrial and process automation setups?

Yes, it is widely used where precise weight measurement is needed in automated processes.

04. How many load cells are usually installed on a suspended hopper?

Most suspended hoppers use three or four load cells to distribute and measure weight accurately.